Sensorem employs revolutionary flying robot to inspect BHP mine site.
Client
Project Status
Location
In February 2024, Sensorem carried out a comprehensive asset inspection of the Converter Stack at BHP Nickel West, utilising advanced drone technology and non-destructive testing (NDT) techniques. The project combined traditional enterprise drones with the latest in drone aerial NDT robotics to thoroughly examine all externally visible surfaces of the stack, including guy wires. The aim was to identify any new anomalies and ensure the ongoing integrity of the structure, showcasing Sensorem’s commitment to precision and innovation in industrial asset inspection.
Data Layers
For this project, Sensorem’s data processing team leveraged the unique data captured on-site to deliver deeper insights, creating multiple layers of valuable information. Our goal was to provide the client with a comprehensive understanding of their assets using advanced inspection technologies.
- Through a range of data capture techniques, we generated multiple layers of information about the asset. These layers wordk together to form a clearer and more detailed picture of the asset’s current condition, allowing for a better-informed decision-making process.
- For this project, the team employed drone photogrammetry to create a detailed 3D model (BIM), which was then integrated with the non-destructive testing (NDT) data. This overlay of data layers provided enhanced context, offering a more comprehensive view than traditional inspection methods typically allow.
By combining these technologies, Sensorem can offer clients a more robust and informed perspective on asset health and performance.
NDT
The Voliro T drone was key in overcoming the challenges posed by the hard-to-reach areas of the Converter Stack at BHP Nickel West, removing the need for traditional methods like cranes and scaffolding, which are often expensive, time-consuming, and potentially hazardous. With its unique design, the Voliro T is fitted with a fully articulated robotic arm, allowing it to make direct contact with vertical and overhead surfaces. This enabled us to carry out comprehensive non-destructive testing (NDT) on the stack’s difficult-to-access areas, which would have otherwise required significant human intervention.
The drone’s ability to conduct NDT inspections, while providing real-time, high-resolution data greatly improved the efficiency of the inspection process. By reducing the need for scaffolding or heavy machinery, we minimised operational disruptions, enhanced worker safety, and shortened project timeframes. The precision and versatility of the Voliro T allowed us to detect surface anomalies and structural issues that could impact the stack’s integrity, ensuring a thorough and accurate assessment.
This use of the **Voliro T drone** highlights Sensorem’s commitment to using cutting-edge drone technology and innovative techniques to improve industrial asset inspections. By combining the latest in drone robotics with advanced NDT capabilities, Sensorem delivers more efficient, safer, and cost-effective solutions to meet the evolving needs of our clients and the industry.
